FACTORY SCHEDULED MAINTENANCE
Just like a car, your PWC requires regularly scheduled maintenance to ensure proper operation and longevity. PWC manufacturers recommend service to occur at least once per year, or every 50 hours, whichever is first.
Want to know what gets taken care of during regularly scheduled maintenance?
Find a complete list of service points below, based on your specific PWC.
All maintenance includes a compression check, charging system inspection, and a load test in our test tank on-premises.
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GENERAL
Lubrication/Corrosion Protection
ENGINE
Inspect engine support and rubber mount
Inspect exhaust system fasteners
Clean RAVE valve (if equipped)
Inspect counterbalance shaft oil level
Replace spark plugs
Inspect ignition timing
COOLING SYSTEM
Inspect hose and fasteners
Inspect engine drain tubes
Inspect water flow regulator valve
FUEL SYSTEM
Inspect throttle/choke cables
Replace fuel filter
Inspect fuel tank straps
Inspect air intake silencer fit
Inspect carburetor/throttle body fuel rail and fittings
Inspect fuel lines, connections (RFI and DI models)
LUBRICATION SYSTEM
Inspect oil injection pump
Inspect oil lines
Replace oil filter
Inspect oil reservoir straps
ELECTRICAL SYSTEM
Inspect electrical connections and fastening
Inspect MPEM brackets/fasteners
Inspect DESS
Inspect monitoring beeper
Inspect battery and straps
STEERING SYSTEM
Inspect steering cable
Inspect OPAS system (if equipped)
PROPULSION SYSTEM
Inspect driveshaft boot and splines
Inspect driveshaft protection hose
Lubricate PTO flywheel
Inspect/Lubricate shifter system/cable
Lubricate seal carrier
Inspect VTS (variable trim system)
Replace jet pump oil
Inspect jet pump cover pusher
Inspect impeller shaft seal
Inspect impeller/wear ring clearance
Inspect water intake grate
HULL/BODY
Inspect bailer pickups
Inspect hull
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CONTROL SYSTEM
Inspect/adjust steering cable
Inspect steering master
Inspect/adjust/lubricate throttle cable
Inspect/adjust carburetor throttle shaft
Inspect/adjust/lubricate choke cable
Inspect/adjust/lubricate shift cable (if equipped)
Inspect/adjust/lubricate QSTS cable (if equipped)
Inspect/adjust/lubricate YPVS cable (if equipped)
FUEL SYSTEM
Inspect fuel tank
Clean/replace fuel filter
Inspect fuel line
Inspect/adjust trolling speed
Inspect/adjust carburetor setting
OIL INJECTION SYSTEM
Inspect/clean oil injection system
Inspect/adjust oil pump cable
POWER UNIT
Replace spark plugs
Inspect cooling water passage
Inspect rubber coupling
ELECTRICAL
Inspect battery
JET PUMP UNIT
Inspect impeller
Clean water inlet filter
Clean bilge strainer
GENERAL
Inspect bolts/nuts - torque
Inspect/replace drain plugs
Lubricate lubrication points
Lubricate bearing housing
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Inspect hose clamps
Inspect nuts/bolts/fasteners
Torque cylinder head nuts
Lubricate throttle cable fitting and choke cable fitting at carburetor
Replace spark plugs
Lubricate steering cable
Lubricate trim cable
Lubricate shift cable ball joints
Lubricate steering nozzle/trim nozzle/reverse pivots
Lubricate handlebar pivot
Clean fuel filter screens
Inspect fuel vent check valve
Inspect/replace fuel filter
Inspect carburetor
Flush bilge line and filter
Inspect/clean flame arrestor
Inspect impeller
Inspect coupling damper
Inspect steering cable
Inspect trim cable
Inspect reverse cable
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ENGINE
Lubricate engine corrosion protection
Inspect/clean exhaust cooling hose screen
Inspect exhaust hose condition
Inspect engine mounts
Inspect/clean thermostat/pop-off valve assembly
Inspect water inlet and outlet clamps
Replace spark plugs
Inspect engine fastener/re-torque
Inspect oil pump adjustment
Inspect water injection solenoid
FUEL SYSTEM
Inspect/clean fuel/water separator. Drain if needed.
Replace fuel filter
Replace oil filter
Inspect/lubricate throttle and choke cables
Adjust carburetor synchronization
Inspect fuel and oil cap gaskets
Inspect fuel/oil line clamps
Inspect vent system check valves
Inspect fuel system vacuum test
Inspect/clean air intake silencer drain lines
Inspect fuel tank straps
JET PUMP
Inspect/lubricate driveshaft coupler splines
Inspect driveshaft shroud condition
Inspect/clean bilge system pick up screens
Inspect/clean cooling system inlet screens
Inspect jet pump intake grate
Inspect impeller
Inspect pump sacrificial anode
Inspect/adjust reverse/power trim
ELECTRICAL
Inspect battery
Inspect battery vent hose
Inspect battery cables
Inspect starter cables
Inspect ground cable condition
Inspect engine overheat warning
Inspect lanyard cord stop function
HULL/DECK/STEERING CONTROLS
Inspect steering support hub and bars
Inspect/lubricate steering cable
Inspect steering nozzle bushings
Inspect/lubricate reverse cable
Inspect steering operation
Inspect hull
Inspect drain plugs
Inspect compartment seals
Inspect hardware
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CONTROL SYSTEM
Inspect/adjust steering cable
Inspect steering master
Inspect/adjust/lubricate throttle cable
Inspect/adjust carburetor throttle shaft
Inspect/adjust/lubricate choke cable
Inspect/adjust/lubricate shift cable (if equipped)
FUEL SYSTEM
Inspect fuel tank
Clean/replace fuel filter
Inspect fuel line
Inspect/adjust trolling speed
Inspect/adjust carburetor setting
OIL INJECTION SYSTEM
Inspect/clean oil injection system
Inspect/adjust oil pump cable
POWER UNIT
Replace spark plugs
Inspect cooling water passage
Inspect rubber coupling
ELECTRICAL
Inspect battery
JET PUMP UNIT
Inspect impeller
Clean water inlet filter
Clean bilge strainer
GENERAL
Inspect bolts/nuts - torque
Inspect/replace drain plugs
Lubricate lubrication points
Lubricate bearing housing
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GENERAL
Lubrication/corrosion protection
ENGINE
Replace engine oil and filter
Inspect support and rubber mount
Inspect seals and fasteners
Inspect exhaust system fasteners
Replace spark plugs
Inspect supercharger slip movement
Inspect supercharger drive gear, shaft and lock washer (every 100 hours)
COOLING SYSTEM
Inspect hose and fasteners
Inspect coolant
Inspect coolant expansion tank cap, system pressure check
FUEL SYSTEM
Inspect throttle cable
Inspect fuel injection system sensors
Inspect fault code reading
Inspect fuel lines, connections
Inspect throttle body sensors, fuel lines, fuel rain and fittings
Inspect air intake silencer fit
Inspect fuel tanks traps
ELECTRICAL SYSTEM
Inspect electrical connetions
Inspect MPEM and ECM connectors
Inspect MPEM mounting
Inspect DESS system
Inspect monitoring beeper
Inspect battery and fasteners
STEERING SYSTEM
Inspect steering cable
Inspect OPAS system including filter
PROPULSION SYSTEM
Lubricate driveshaft corrosion protection
Inspect driveshaft protection boot
Lubricate driveshaft impeller splines
Inspect sacraficial anode
Inspect.lubricate shifter system cable
Inspect VTS (variable trim system)
Inspect impeller shaft seal
Inspect impeller/wear ring clearance
Inspect water intake grate
Inspect ride plate/heat exchanger
Inspect driveshaft hull sealing system
HULL/BODY
Inspect bailer pickups
Inspect hull
Inspect ski/wakeboard post fasteners
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Replace spark plugs
Lubricate lubrication points
Inspect/lubricate intermediate housing
Inspect fuel system
Inspect fuel tank
Replace fuel filter
Inspect trolling speed
Inspect throttle shaft
Inspect cooling water passage
Inspect/clean water inlet strainer
Clean bilge strainer
Inspect/clean electric bilge pump strainer
Inspect impeller
Inspect steering cable
Inspect steering master
Inspect/adjust QSTS mechanism (if equipped)
Inspect/adjust.lubricate shift cable (if equipped)
Inspect/adjust/lubricate throttle cable
Inspect stern drain plugs
Inspect battery
Inspect rubber coupling
Inspect engine mount
Inspect bolts/nuts - torque
Inspect air filter
Replace engine oil and oil filter
Inspect/adjust valve clearance
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Inspect throttle control system
Inspect/clean air filter drain caps
Inspect/clean air filter
Inspect fuel vent check valve
Clean fuel pump screen
Inspect throttle shaft spring
Replace engine oil and oil filter
Inspect air suction valve
Inspect/adjust valve clearance
Inspect/tighten engine mount bolts
Inspect coupling damper
Flush bilge line and filter
Inspect impeller
Inspect steering cable/shift cable
Lubricate handlebar pivot
Inspect hull drain screws
Inspect battery charging condition
Inspect battery terminals
Replace spark plugs
Lubricate throttle cable fitting at throttle body
Lubricate steering/shift cable ball joints
Lubricate steering nozzle pivot
Lubricate reverse bucket pivot
Inspect hoses
Inspect hose clamps
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Replace spark plugs
Inspect flame arrestor
Replace engine oil and oil filter
Inspect/replace engine coolant
Inspect/adjust valve clearance
Inspect cooling/oil/air hoses
Inspect engine mounts
Inspect engine fasteners
Inspect intake manifold
Inspect chassis fasteners
Inspect exhaust system
Inspect/adjust/lubricate throttle cable
Inspect/adjust/lubricate reverse cable
Inspect/adjust/lubricate steering cable
Inspect/adjust handlebars
Inspect ESP function
Inspect impeller/pump
Inspect sacrificial anode
Inspect drive couplers
Inspect/clean bilge area drains
Inspect battery
Inspect electrical connections
Inspect fuel system
Inspect fuel/vent hoses
Inspect fuel tank
Replace fuel filter
Inspect start/stop switch
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Inspect fuel tank
Inspect fuel lines
Inspect/lubricate throttle cable
Inspect/lubricate throttle body
Replace spark plugs
Inspect/adjust valve clearance
Clean air filter
Clean flame arrestor
Replace engine oil and oil filter
Inspect/adjust engine idle speed
Inspect cooling system
Inspect impeller
Inspect rubber coupling
Lubricate turbo
Inspect/replace turbo anode
Inspect/replace exhaust manifold/oil cooler and cylinder head anode
Clean bilge strainer
Inspect/replace drain plug
Inspect/lubricate bearing housing
Inspect/adjust/lubricate reverse system
Inspect nuts/bolts/fasteners
Inspect/adjust/lubricate steering system
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Replace engine oil and oil filter
Replace spark plugs
Inspect/adjust valve clearance