FACTORY SCHEDULED MAINTENANCE

Just like a car, your PWC requires regularly scheduled maintenance to ensure proper operation and longevity. PWC manufacturers recommend service to occur at least once per year, or every 50 hours, whichever is first.

Want to know what gets taken care of during regularly scheduled maintenance?

Find a complete list of service points below, based on your specific PWC.

All maintenance includes a compression check, charging system inspection, and a load test in our test tank on-premises.

  • GENERAL

    Lubrication/Corrosion Protection

    ENGINE

    Inspect engine support and rubber mount

    Inspect exhaust system fasteners

    Clean RAVE valve (if equipped)

    Inspect counterbalance shaft oil level

    Replace spark plugs

    Inspect ignition timing

    COOLING SYSTEM

    Inspect hose and fasteners

    Inspect engine drain tubes

    Inspect water flow regulator valve

    FUEL SYSTEM

    Inspect throttle/choke cables

    Replace fuel filter

    Inspect fuel tank straps

    Inspect air intake silencer fit

    Inspect carburetor/throttle body fuel rail and fittings

    Inspect fuel lines, connections (RFI and DI models)

    LUBRICATION SYSTEM

    Inspect oil injection pump

    Inspect oil lines

    Replace oil filter

    Inspect oil reservoir straps

    ELECTRICAL SYSTEM

    Inspect electrical connections and fastening

    Inspect MPEM brackets/fasteners

    Inspect DESS

    Inspect monitoring beeper

    Inspect battery and straps

    STEERING SYSTEM

    Inspect steering cable

    Inspect OPAS system (if equipped)

    PROPULSION SYSTEM

    Inspect driveshaft boot and splines

    Inspect driveshaft protection hose

    Lubricate PTO flywheel

    Inspect/Lubricate shifter system/cable

    Lubricate seal carrier

    Inspect VTS (variable trim system)

    Replace jet pump oil

    Inspect jet pump cover pusher

    Inspect impeller shaft seal

    Inspect impeller/wear ring clearance

    Inspect water intake grate

    HULL/BODY

    Inspect bailer pickups

    Inspect hull

  • CONTROL SYSTEM

    Inspect/adjust steering cable

    Inspect steering master

    Inspect/adjust/lubricate throttle cable

    Inspect/adjust carburetor throttle shaft

    Inspect/adjust/lubricate choke cable

    Inspect/adjust/lubricate shift cable (if equipped)

    Inspect/adjust/lubricate QSTS cable (if equipped)

    Inspect/adjust/lubricate YPVS cable (if equipped)

    FUEL SYSTEM

    Inspect fuel tank

    Clean/replace fuel filter

    Inspect fuel line

    Inspect/adjust trolling speed

    Inspect/adjust carburetor setting

    OIL INJECTION SYSTEM

    Inspect/clean oil injection system

    Inspect/adjust oil pump cable

    POWER UNIT

    Replace spark plugs

    Inspect cooling water passage

    Inspect rubber coupling

    ELECTRICAL

    Inspect battery

    JET PUMP UNIT

    Inspect impeller

    Clean water inlet filter

    Clean bilge strainer

    GENERAL

    Inspect bolts/nuts - torque

    Inspect/replace drain plugs

    Lubricate lubrication points

    Lubricate bearing housing

  • Inspect hose clamps

    Inspect nuts/bolts/fasteners

    Torque cylinder head nuts

    Lubricate throttle cable fitting and choke cable fitting at carburetor

    Replace spark plugs

    Lubricate steering cable

    Lubricate trim cable

    Lubricate shift cable ball joints

    Lubricate steering nozzle/trim nozzle/reverse pivots

    Lubricate handlebar pivot

    Clean fuel filter screens

    Inspect fuel vent check valve

    Inspect/replace fuel filter

    Inspect carburetor

    Flush bilge line and filter

    Inspect/clean flame arrestor

    Inspect impeller

    Inspect coupling damper

    Inspect steering cable

    Inspect trim cable

    Inspect reverse cable

  • ENGINE

    Lubricate engine corrosion protection

    Inspect/clean exhaust cooling hose screen

    Inspect exhaust hose condition

    Inspect engine mounts

    Inspect/clean thermostat/pop-off valve assembly

    Inspect water inlet and outlet clamps

    Replace spark plugs

    Inspect engine fastener/re-torque

    Inspect oil pump adjustment

    Inspect water injection solenoid

    FUEL SYSTEM

    Inspect/clean fuel/water separator. Drain if needed.

    Replace fuel filter

    Replace oil filter

    Inspect/lubricate throttle and choke cables

    Adjust carburetor synchronization

    Inspect fuel and oil cap gaskets

    Inspect fuel/oil line clamps

    Inspect vent system check valves

    Inspect fuel system vacuum test

    Inspect/clean air intake silencer drain lines

    Inspect fuel tank straps

    JET PUMP

    Inspect/lubricate driveshaft coupler splines

    Inspect driveshaft shroud condition

    Inspect/clean bilge system pick up screens

    Inspect/clean cooling system inlet screens

    Inspect jet pump intake grate

    Inspect impeller

    Inspect pump sacrificial anode

    Inspect/adjust reverse/power trim

    ELECTRICAL

    Inspect battery

    Inspect battery vent hose

    Inspect battery cables

    Inspect starter cables

    Inspect ground cable condition

    Inspect engine overheat warning

    Inspect lanyard cord stop function

    HULL/DECK/STEERING CONTROLS

    Inspect steering support hub and bars

    Inspect/lubricate steering cable

    Inspect steering nozzle bushings

    Inspect/lubricate reverse cable

    Inspect steering operation

    Inspect hull

    Inspect drain plugs

    Inspect compartment seals

    Inspect hardware

  • CONTROL SYSTEM

    Inspect/adjust steering cable

    Inspect steering master

    Inspect/adjust/lubricate throttle cable

    Inspect/adjust carburetor throttle shaft

    Inspect/adjust/lubricate choke cable

    Inspect/adjust/lubricate shift cable (if equipped)

    FUEL SYSTEM

    Inspect fuel tank

    Clean/replace fuel filter

    Inspect fuel line

    Inspect/adjust trolling speed

    Inspect/adjust carburetor setting

    OIL INJECTION SYSTEM

    Inspect/clean oil injection system

    Inspect/adjust oil pump cable

    POWER UNIT

    Replace spark plugs

    Inspect cooling water passage

    Inspect rubber coupling

    ELECTRICAL

    Inspect battery

    JET PUMP UNIT

    Inspect impeller

    Clean water inlet filter

    Clean bilge strainer

    GENERAL

    Inspect bolts/nuts - torque

    Inspect/replace drain plugs

    Lubricate lubrication points

    Lubricate bearing housing

  • GENERAL

    Lubrication/corrosion protection

    ENGINE

    Replace engine oil and filter

    Inspect support and rubber mount

    Inspect seals and fasteners

    Inspect exhaust system fasteners

    Replace spark plugs

    Inspect supercharger slip movement

    Inspect supercharger drive gear, shaft and lock washer (every 100 hours)

    COOLING SYSTEM

    Inspect hose and fasteners

    Inspect coolant

    Inspect coolant expansion tank cap, system pressure check

    FUEL SYSTEM

    Inspect throttle cable

    Inspect fuel injection system sensors

    Inspect fault code reading

    Inspect fuel lines, connections

    Inspect throttle body sensors, fuel lines, fuel rain and fittings

    Inspect air intake silencer fit

    Inspect fuel tanks traps

    ELECTRICAL SYSTEM

    Inspect electrical connetions

    Inspect MPEM and ECM connectors

    Inspect MPEM mounting

    Inspect DESS system

    Inspect monitoring beeper

    Inspect battery and fasteners

    STEERING SYSTEM

    Inspect steering cable

    Inspect OPAS system including filter

    PROPULSION SYSTEM

    Lubricate driveshaft corrosion protection

    Inspect driveshaft protection boot

    Lubricate driveshaft impeller splines

    Inspect sacraficial anode

    Inspect.lubricate shifter system cable

    Inspect VTS (variable trim system)

    Inspect impeller shaft seal

    Inspect impeller/wear ring clearance

    Inspect water intake grate

    Inspect ride plate/heat exchanger

    Inspect driveshaft hull sealing system

    HULL/BODY

    Inspect bailer pickups

    Inspect hull

    Inspect ski/wakeboard post fasteners

  • Replace spark plugs

    Lubricate lubrication points

    Inspect/lubricate intermediate housing

    Inspect fuel system

    Inspect fuel tank

    Replace fuel filter

    Inspect trolling speed

    Inspect throttle shaft

    Inspect cooling water passage

    Inspect/clean water inlet strainer

    Clean bilge strainer

    Inspect/clean electric bilge pump strainer

    Inspect impeller

    Inspect steering cable

    Inspect steering master

    Inspect/adjust QSTS mechanism (if equipped)

    Inspect/adjust.lubricate shift cable (if equipped)

    Inspect/adjust/lubricate throttle cable

    Inspect stern drain plugs

    Inspect battery

    Inspect rubber coupling

    Inspect engine mount

    Inspect bolts/nuts - torque

    Inspect air filter

    Replace engine oil and oil filter

    Inspect/adjust valve clearance

  • Inspect throttle control system

    Inspect/clean air filter drain caps

    Inspect/clean air filter

    Inspect fuel vent check valve

    Clean fuel pump screen

    Inspect throttle shaft spring

    Replace engine oil and oil filter

    Inspect air suction valve

    Inspect/adjust valve clearance

    Inspect/tighten engine mount bolts

    Inspect coupling damper

    Flush bilge line and filter

    Inspect impeller

    Inspect steering cable/shift cable

    Lubricate handlebar pivot

    Inspect hull drain screws

    Inspect battery charging condition

    Inspect battery terminals

    Replace spark plugs

    Lubricate throttle cable fitting at throttle body

    Lubricate steering/shift cable ball joints

    Lubricate steering nozzle pivot

    Lubricate reverse bucket pivot

    Inspect hoses

    Inspect hose clamps

  • Replace spark plugs

    Inspect flame arrestor

    Replace engine oil and oil filter

    Inspect/replace engine coolant

    Inspect/adjust valve clearance

    Inspect cooling/oil/air hoses

    Inspect engine mounts

    Inspect engine fasteners

    Inspect intake manifold

    Inspect chassis fasteners

    Inspect exhaust system

    Inspect/adjust/lubricate throttle cable

    Inspect/adjust/lubricate reverse cable

    Inspect/adjust/lubricate steering cable

    Inspect/adjust handlebars

    Inspect ESP function

    Inspect impeller/pump

    Inspect sacrificial anode

    Inspect drive couplers

    Inspect/clean bilge area drains

    Inspect battery

    Inspect electrical connections

    Inspect fuel system

    Inspect fuel/vent hoses

    Inspect fuel tank

    Replace fuel filter

    Inspect start/stop switch

  • Inspect fuel tank

    Inspect fuel lines

    Inspect/lubricate throttle cable

    Inspect/lubricate throttle body

    Replace spark plugs

    Inspect/adjust valve clearance

    Clean air filter

    Clean flame arrestor

    Replace engine oil and oil filter

    Inspect/adjust engine idle speed

    Inspect cooling system

    Inspect impeller

    Inspect rubber coupling

    Lubricate turbo

    Inspect/replace turbo anode

    Inspect/replace exhaust manifold/oil cooler and cylinder head anode

    Clean bilge strainer

    Inspect/replace drain plug

    Inspect/lubricate bearing housing

    Inspect/adjust/lubricate reverse system

    Inspect nuts/bolts/fasteners

    Inspect/adjust/lubricate steering system

  • Replace engine oil and oil filter

    Replace spark plugs

    Inspect/adjust valve clearance

Interested in scheduling maintenance for your PWC? Call or text today!